For a more responsible foundry industry.

Smarter Casting Starts Here

About us

At NovaCast, we create innovative solutions that help foundries cast better — predicting defects, enabling resource efficiency and automating processes, to build a smarter, more sustainable industry, where every casting counts.

 

 


Built in the Foundry, Engineered for Progress.

Founded in 1981 in Ronneby, a small industrial town nestled among the beautiful archipelago and pristine nature of southern Sweden, NovaCast grew from a deep respect for both the craft of casting and the environment it thrives in.
Our story didn’t start in a lab. From day one, we partnered closely with casting professionals, working together to create solutions that provide more control, better insight, and faster results.

What started with thermal analysis has grown into a global offering of simulation and metallurgical control solutions – used in over 50 countries, and still evolving. What began in Ronneby in 1981 remains our headquarters today, with offices in India, the US and Thailand.

Real People. Real Knowledge. Real Partnership.

Behind every NovaCast solution is a team of engineers, metallurgists, developers, and customer experts – many of whom have worked directly in the foundry industry. This hands-on experience influences everything we do, from product design to customer support. We don’t just understand our users’ challenges – we share them, and we’re dedicated to solving them together.

We see ourselves not just as a provider, but as a partner. One that listens, learns, and continuously adapts to support the people who keep this industry moving.

We work closely with selected partners around the world. Through this network, we combine global reach with a strong local presence across key markets.

If you’re looking for a partner near you, you’ll find more information here.

Our seven values

In 2015, the NovaCast team decided upon seven values to work and live by.

Go green
/ɡoʊ ɡriːn/
Go further
/ɡoʊ ˈfɝː.ðɚ/
Go together
/ɡoʊ təˈɡeð.ɚ/
Go honest
/ɡoʊ ˈɑː.nɪst/
Go happy
/ɡoʊ ˈhæp.i/
Go open
/ɡoʊ ˈoʊ.pən/
Go free
/ɡoʊ friː/

What we can do for you

If you want to make a real difference, use reality-based products.

 

 

NovaMethod

With NovaMethod you are able to easily create and edit your 3D model before simulating the casting detail. NovaMethod works perfectly as a pre-processor to our casting process simulation software: NovaFlow&Solid™, but can also be used independently. NovaMethod is especially designed for foundries to meet the requirements you should have on your casting preparation tools.

The NovaMethod system includes complete CAD functionality, core creation tools, horizontal gating design assistance and geometry repair functionality.

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NovaGating

NovaGating is an innovative program that calculates the gating systems based on velocity. NovaGating is an add-on module to NovaMethod.

One of several benefits available with NovaGating:

– Standardized method of development of ingates and feeders using well-proven calculations.

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NovaFeeding

NovaFeeding is an innovative program that is developed to calculate the feeding system including the neck dimensions. NovaFeeding is an add-on module to NovaMethod.

One of several advantages available with NovaGating is:

– Uses volume demand (feed metal requirement)

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NovaFlow&Solid

The innovative casting process simulation tool that helps you work faster, easier and achieve more accurate castings.

NovaFlow&Solid simulates mold filling and solidification and also contains much more than that and it really gives you the possibility to simulate the casting production that you dream to have. We want you to be able to find solutions faster and more accurate than before and it should be easy to learn to use the program.

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NovaOne HPD

NovaOne HPD can simulate both cold- and hot chamber methods. It is possible to simulate more or less all commercial materials used for high pressure die casting like aluminum alloys and zinc alloys.

A quick and easy casting simulation software that will help you start simulating your castings in no time.

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NovaOne Gravity

NovaOne Gravity is an innovative casting process simulation tool that simulates mold filling and solidification. With NovaOne Gravity, you can simulate gravity sand casting, gravity permanent mold and lost wax method.

A quick and easy casting simulation software that will help you start simulating your castings in no time.

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NovaStress

NovaStress is the analysis tool to use when you have quality issues related to stresses. Analyze your current design and compare alternative ones to find a quick solution and reduce the need of expensive trials in production.

NovaStress is fully integrated into the NovaFlow&Solid package and gives the ultimate casting simulation solution. The program uses the same meshing technology as NovaFlow&Solid, CVM (Control Volume Mesh), which exactly describes the original solid geometry. The calculation speed is very fast thanks to a specific calculation method with full contact task.

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MetalMaster

Enable advanced optimized charge calculations in your production.

Many foundries that use simple spread sheets to calculate their melt charges have found them to be insufficient when they are facing a large mix of materials in their inventory or if they are producing many different alloys.

MetalMaster helps you plan and calculate the most economical charge composition for your foundry. The aim is to reach the targeted chemical composition for a specific quality to the lowest possible cost. MetalMaster can easily be used as a support system to ATAS MetStar.

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ATAS MetStar

ATAS (Adaptive Thermal Analysis System) MetStar is an easy to use, adaptive metallurgical process control system for analyzing, stabilizing and optimizing the metallurgical production process. ATAS MetStar is the fundamental tool for a foundry to improve quality, control and increase stability of the metallurgical parameters. The result is reduced scrap rate, less energy consumption and a greener planet.

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ATAS MetPro

ATAS MetPro is a process management and data collection system that guides the foundry staff through the complete charging and melting process.

ATAS MetPro helps foundries structure their production process by visualizing the collected and saved process data. The system also gives the operator real-time advice based on the current status of the defined process parameters, as well as information about the recently produced batches. This is easily analyzed afterwards for quality assurance and traceability. The outcome is reduced cycle time and less risk for errors, which results in lower scrap rate. It also minimizes energy consumption, which contributes to a greener planet.

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Join us on the journey

At NovaCast, every casting counts. Behind every solution is a dedicated team committed to innovation, precision, and responsibility. Together, we empower foundries worldwide to cast smarter, reduce waste, and shape a more sustainable future.

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